Key Features
High-purity Aluminum conductor (Grade A)
Multi-core construction for flexible
routing
1100V voltage rating for power
distribution
90°C operating temperature for
continuous duty
Cross-section range: 1.5 sqmm to 400
sqmm
Lower weight & cost compared to copper
Excellent for large-scale distribution
networks
BIS certified & ISO 9001:2015
manufacturing
2. Technical Specifications
2.1 Conductor Specifications
| Parameter | Specification | Standard Reference |
|---|---|---|
| Conductor Material | Aluminum (Grade A) | IS 694:2010 |
| Conductor Type | Stranded (Class 2) | IS 694:2010 |
| Aluminum Purity | 99.5% minimum | IS 694:2010 |
| Cross-Section Range | 1.5 sqmm to 400 sqmm | IS 694:2010 |
| Number of Strands | 2, 3, 4 cores available | IS 694:2010 |
| Electrical Conductivity | ≥ 34 S/m @ 20°C | IS 694:2010 |
2.2 Insulation Specifications
| Parameter | Specification | Standard Reference |
|---|---|---|
| Insulation Material | PVC (Polyvinyl Chloride) | IS 694:2010 |
| Insulation Color | Black with core identification | IS 694:2010 |
| Rated Voltage | 1100V AC | IS 694:2010 |
| Operating Temperature | -5°C to +90°C continuous | IS 694:2010 |
| Insulation Resistance | ≥ MΩ/km at 20°C | IS 694:2010 |
| Dielectric Strength | ≥2500V AC @ 1 minute | IS 694:2010 |
2.3 Voltage & Current Ratings (Aluminum) - 3-Core Configuration
| Cross-Section (sqmm) | Rated Voltage | Current Rating (Amps @ 60°C) | Resistance (Ω/km) | |
|---|---|---|---|---|
| 1.5 | 1100V AC | 12A | 20.0 | 4.05 |
| 2.5 | 1100V AC | 16A | 12.2 | 6.75 |
| 4.0 | 1100V AC | 21A | 7.63 | 10.8 |
| 6.0 | 1100V AC | 27A | 5.08 | 16.2 |
| 10 | 1100V AC | 37A | 3.03 | 27.0 |
| 16 | 1100V AC | 49A | 1.90 | 43.2 |
| 25 | 1100V AC | 64A | 1.21 | 67.5 |
| 35 | 1100V AC | 85A | 0.868 | 94.5 |
| 50 | 1100V AC | 107A | 0.641 | 135.0 |
| 70 | 1100V AC | 136A | 0.459 | 189.0 |
| 95 | 1100V AC | 168A | 0.341 | 256.5 |
| 120 | 1100V AC | 196A | 0.270 | 324.0 |
| 150 | 1100V AC | 224A | 0.216 | 405.0 |
| 185 | 1100V AC | 256A | 0.175 | 499.5 |
| 240 | 1100V AC | 304A | 0.135 | 648.0 |
| 300 | 1100V AC | 348A | 0.108 | 810.0 |
| 400 | 1100V AC | 416A | 0.081 | 1080.0 |
Note: Current ratings based on IS 694:2010 for 3-core cables at ambient temperature 30°C with 30°C rise. Aluminum cables have ~15-20% lower current capacity than copper but are lighter and more cost-effective for large installations.
3. ALUMINUM VS COPPER - ADVANTAGES
Aluminum Advantages
- 60-70% lower cost per meter
- 3x lighter weight (easier installation)
- Excellent for large-scale distribution networks
- Lower material cost for bulk installations
- Ideal for infrastructure & utility projects
Trade-offs
4. Applications
- 15-20% lower current carrying capacity
- Slightly higher resistance per unit length
- Requires larger cross-section for same amperage